TDS-1 test block rail vehicle axle flaw detection method in service axle ultrasonic flaw detection TB/T 2994.2-94
TDS-1 standard test block rail vehicle axle flaw detection method in service axle ultrasonic flaw detection TB/T 2994.2-94
Road Systems is one of the company's main strategic partners. The test blocks used for the inspection of rail in service, the inspection of locomotive axle and the inspection of locomotive wheels are all manufactured by our company. Our company has been the Ministry of Railways maintenance system "product quality recognition" for decades, is currently the Ministry of Railways non-destructive testing ultrasonic test block only designated unit.
With the increase of train running speed, higher requirements are put forward for the flaw detection grade and inspection technology of rail, wheel and axle. In order to ensure the safety of train operation, a large number of high-quality flaw detection blocks are needed. Our company undertook this task and completed it with quality and quantity guarantee, ensuring the safe operation of the train after the speed increase.
On December 26, 2009, the Wuguang section of the Beijing-Hong Kong high-speed Railway was put into operation. This is the world's longest completed high-speed rail line, the most complex type of engineering, and a speed of 350 kilometers per hour. This marks the beginning of the era of high-speed rail in China. The improvement of high-speed rail speed has promoted the rapid development of economy, but also increased the safety risks of train operation. High-speed rail uses hollow axle technology to reduce weight and increase train speed. At that time, the flaw detection of hollow axle was still a blind spot in China. Recommended by experts of the Ministry of Railways, our company cooperated with well-known domestic enterprises to complete the research and production of hollow axle detection. Now all the hollow axle detection test blocks of high-speed rail in China are produced by our company. The large increase of train running speed puts forward higher requirements for the inspection grade and inspection process of rail, wheel, axle, etc. Our company timely develops and provides high-quality inspection blocks of rail, wheel, axle, etc., to ensure the safe operation of trains after the speed increase.
The cooperation units are: Beijing Railway Bureau, Shanghai Railway Bureau, Zhengzhou Railway Bureau, Lanzhou Railway Bureau, Kunming Railway Bureau, Chengdu Railway Bureau, Jinan Railway Bureau, Nanning Railway Bureau, Harbin Railway Bureau, Taiyuan Railway Bureau, Urumqi Railway Bureau, Qinghai-Tibet Railway Company, Daqin Railway Co., LTD. Anshan Steel Co., LTD., Panzhihua Steel Vanadium Co., LTD. Rail and beam factory, Baogang Steel Union Co., LTD. Rail and beam rolling mill, Wuhan Iron and Steel Group Bar General plant, Anshan No. 3 Steel Rolling Co., LTD., Handan Branch of Hebei Iron and Steel Co., LTD., are also our main strategic partners. The sample rails for online rail production line are all processed by our company.
Test block for nondestructive testing of public works system Figure 1-15 shows the dimensions and shapes of the TDS-1 standard test block.
| （一）、工務探傷專用試塊 | |||||
| CSK-ⅠA | 塊 | ||||
| CSK-IA翻轉架 | 臺 | ||||
| CSK-IA試塊專用支架 | 臺 | ||||
| DB-H1 | 塊 | 9-φ3孔 | |||
| DB-H2 | 塊 | 6-φ4孔 | |||
| CS-1-5# | 塊 | φ2平底孔 聲程=200mm | |||
| WGT-1 | 塊 | ||||
| WGT-2 | 塊 | ||||
| WGT-3 | 塊 | TB/T 2340-2000 | |||
| 帶把階梯 | 塊 | TB/T 2340-2000 | |||
| 三角試塊CSL-Ⅱ、CSL-Ⅲ | 塊 | 全套2塊1320元 | |||
| GTS-60（內、外） | 塊 | 短432mm，內、外一對1900元。 | |||
| GTS-60（內、外） | 塊 | 長1400mm，內、外一對3800元。 | |||
| GTS-60 | 塊 | 長1800mm | |||
| 鋼軌焊縫試塊 | 塊 | 9孔 | |||
| TDS-1 | 塊 | TB/T 2494.2-94 | |||
| 鋼軌焊縫試塊GHT-1 | 塊 | TB/T 1632.1-2005標準 | |||
| 鋼軌焊縫試塊GHT-2 | 塊 | ||||
| 鋼軌焊縫試塊GHT-3 | 塊 | ||||
| 鋼軌焊縫試塊GHT-4 | 塊 | ||||
| 鋼軌焊縫試塊GHT-1a、b | 塊 | TB/T 2658.21標準 | |||
| 鋼軌焊縫試塊GHT-5 | 塊 | ||||
| 鋼軌GTS-60C試塊 | 塊 | ||||
| 疑難缺陷焊縫試塊YN-1 | 塊 | 試塊總長460mm，加長需訂做，費用另計 | |||
| YC搖枕、側架探傷標準試塊 | 塊 | 鐵道貨車鑄鋼搖枕、側架超聲波 探傷技術條件 | |||
| （二）、車輛探傷專用試塊 | |||||
| TS-1 | 塊 | ||||
| TS-1W | 塊 | ||||
| CS-1-5# | 塊 | φ2平底孔 聲程=200mm | |||
| DB-H1 | 塊 | 9-φ3孔 | |||
| DB-H2 | 塊 | 6-φ4孔 | |||
| DB-PZ20-2 | 塊 | ||||
| DB-PZ20-4 | 塊 | ||||
| 車軸實物對比試塊 | 塊 | 按圖報價 | 建議來料加工 | ||
| （三）、機務探傷專用試塊 | |||||
| 1、鐵道部運輸局〔1998〕64號文 鐵道機車進口輪箍、整體輾鋼車輪輪輞超聲波探傷標準試塊 | |||||
| LA-1 | 塊 | ||||
| LA-2 | 塊 | ||||
| 軸向探測靈敏度校準試塊LG-1 | 塊 | ||||
| 超聲透聲性能檢查校準試塊LG-2 | 塊 | ||||
| 徑向凸面探測靈敏度校準試塊LG-3 | 塊 | 同LG-3＇（電力機車） | |||
| 徑向凹面探測靈敏度校準試塊LG-4 | 塊 | 同LG-4＇（電力機車） | |||
| LG-5 | 塊 | 來料加工價 | |||
| LG-8 | 塊 | 來料加工價 | |||
| LG-9 | 塊 | 來料加工價 | |||
| 2、鐵道部運輸局〔2000〕335號文 輪箍不動車超聲波探傷標準試塊 | |||||
| LG-R 520 | 塊 | 內燃機車 | |||
| LG-R 600 | 塊 | 電力機車 | |||
| 3、機車車輛車軸超聲波探傷標準試塊 TB/T1618-2001 ISO5948-1994 | |||||
| TS-1 | 塊 | ||||
| TS-1W | 塊 | ||||
| TS-2 | 塊 | 來料加工價 | |||
| 4、鐵道車輪和輪箍超聲波探傷標準試塊 TB/T 2995-2000、 ISO 5948-1994 | |||||
| ①、輪箍和車輪探傷整體試塊:（附錄A） | |||||
| 整體輾鋼車輪軸向探傷試塊 | 塊 | 來料加工價 | |||
| 整體輾鋼車輪徑向探傷試塊 | 塊 | 來料加工價 | |||
| 整體輾鋼車輪透聲探傷試塊 | 塊 | 來料加工價 | |||
| 整體輪箍軸向探傷試塊 | 塊 | 來料加工價 | |||
| 整體輪箍徑向探傷試塊 | 塊 | 來料加工價 | |||
| 整體輪箍透聲探傷試塊 | 塊 | 來料加工價 | |||
| ②、輪箍探傷單體試塊:（附錄B） | |||||
| 軸向檢驗對比試塊 | 塊 | 來料加工價 | |||
| 徑向檢驗對比試塊 | 塊 | 來料加工價 | |||
| 透聲檢驗對比試塊 | 塊 | 來料加工價 | |||
| ③、車輪探傷單體試塊（附錄C） | |||||
| 軸向檢驗對比試塊1#-3# | 塊 | 來料加工價 | |||
| 徑向檢驗對比試塊5#-9# | 塊 | 來料加工價 | |||
| 透聲檢驗對比試塊 | 塊 | 來料加工價 | |||
| ④、輪箍徑向凹面探測靈敏度校準試塊(附錄D) | |||||
| 輪箍徑向凹面探測靈敏度校準試塊 | 塊 | ||||
| ⑤、附錄E | |||||
| LG-6、LG-7 | 塊 | 來料加工價 | |||
| LG-9 | 塊 | 來料加工價 | |||
| 5、機車車輛車軸廠、段修超聲波探傷標準試塊 TB 2049-89 | |||||
| TZS-R | 塊 | 全套6塊4800元 R=60、70、80、90、100、110 | |||
| TZS-100J | 塊 | ||||
| （四）、鐵路鋼橋制造規范 TB 10212-98 | |||||
| 鐵路鋼橋制造專用柱孔標準試塊 | 塊 | φ1×2 | |||
| （五） 、鐵路輪轂實物試塊 | |||||
| 輪轂實物試塊 | 塊 | 按圖報價 | 建議來料加工 | ||
| （六）、鐵路磁粉探傷專用試塊、試片 | |||||
| A型試片 | 套 | ||||
| C型試片 | 套 | ||||
價格僅供參考
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